ACP sheet cutting solid carbide TCT Straight Endmill

An ACP (Aluminum Composite Panel) sheet cutting solid carbide straight bit is a specialized cutting tool designed for precisely cutting and shaping Aluminum Composite Panels. These panels consist of a core of low-density polyethylene sandwiched between two thin sheets of aluminum. They are widely used for exterior cladding, signage, and other architectural applications due to their lightweight and durable nature.

Here’s  Sharav Corporation give some information about the tool and its usage:

Tool Type:  Solid Carbide Straight Steel Sank Bit

• Material: Carbide is a popular material for cutting tools due to its hardness and wear resistance. It’s capable of cutting through materials like aluminum and composite panels effectively.
• Shape: The tool is a straight bit, meaning it has a flat cutting edge that creates a straight and clean cut along the material.
• https://youtu.be/7zckpbnErew 

Usage:

• Aluminum Composite Panel Cutting: This tool is designed for cutting and shaping ACP sheets accurately and cleanly. It’s commonly used in CNC routers and other precision cutting machinery to ensure precise cuts and edges.

Key Considerations:

• Tool Diameter: The determines the width of the cut. Choose a diameter appropriate for the type of cuts you need to make.
• Flute Count: The number of flutes (cutting edges) on the tool affects the quality of the cut and chip evacuation. More flutes might provide a smoother cut, while fewer flutes might be better for faster material removal.
• Router Speed: Running the router at an appropriate speed is crucial for achieving clean and accurate cuts. Different materials and bit diameters require different router speeds.
  

  Product Code	Cutting Dia MM	Cutting Length MM	Sank MM	Total Length MM
  SCS-1	2	8	8	50
  SCS-2	3	12	8	50
  SCS-3	4	15	8	50
  SCS-4	4	20	8	50
  SCS-5	6	20	12	50

Safety Precautions:

• Always wear appropriate safety gear, including safety glasses, ear protection, and dust masks.
• Follow manufacturer guidelines for router speed, feed rates, and tooling recommendations.
• Properly secure the workpiece and ensure it’s stable during cutting to prevent accidents.

Remember that the specific choice of tool will depend on factors like the thickness of the ACP sheets, the type of cuts you need to make (straight cuts, chamfers, etc.), and the overall finish you’re aiming for. It’s recommended to consult with experts in CNC machining and tooling to ensure you’re using the right tool for your specific requirements.

Machine Setup:

Make sure to properly configure and calibrate your CNC router or cutting machine to match the specific thickness of the material and the endmill being utilized. To avoid any movement while cutting, securely fasten the ACP sheet to the machine’s worktable using clamps or a vacuum hold-down system. Consider the appropriate speed and feed rates for optimal performance.